Composite Process

The large bottom piece of silk was attached on Tuesday and the resin cured off. The bottom sheet overlaps the sides a bit and then when the sides go on they will overlap the bottom a bit, creating a double layer of silk over the joint in the woodwork, a technique stolen from the guys making surfboards in the workshop next door!  The bioresin is UV cure so it goes under the sun bed to cook. The great advantage of this is that it can be worked for as long as we need, it doesn't cure until it goes under the lamps.
At the same time, Mr Beech has been working with some of the boys on the steering hardware, to Mr Lloyd-King's designs.

Drive Shafts

We had a visit from Calum Evans from Teagle Machinary today and he brought with him the rear drive shafts theat he has been working on for us. This is a really exciting stage of the build now as the outsourced components are coming in and the hard work that has been put in by everyone really starts to show. Also I think Mr Beech is alot happier now that he has some metal to work with!

Subframe Arrival

The rear subframe arrived today, the manufacturing of which was arranged by Andy McReady and his contacts at the Rotary Club. This will carry the drive chain including the rear axles and also form the roll hoop and part of the seat.

It's Free!

The Chassis was removed from the jig today and the boys got to work on fettling the edges and cutting the curve at the rear. We can now start with the silk and bioresin composite process in the next week or two.

Epic Update

Well, so much has happened since the last post that I am not sure where to start! First of all we have a new sponsor to thank, Teagle Machinery of Blackwater have very kindly agreed to machine our drive shafts for us and have also volunteered to sort out the bearings for them too for which we are very grateful.

We also had several deliveries over the past couple of weeks, we are now the proud owners of a new motor and race batteries. At the same time the Nu Vinci gearbox arrived, a purchase made possible by the generous funding provided by Ladds of Redruth, a big thank you to them.

 
And finally perhaps the most dramatic piece of news; a major leap taken just before the half term, with the bulkheads finally complete the chassis could be glued together with the bone glue. It was all hands on deck for this with everyone pitching in to get the bone glue on before it cooled and then clamped into the jig.